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Production not only pursues efficiency, but also emphasizes quality.
The openness and strong application practice capabilities of the SUNINE V5 series laser equipment allow it to create high efficiency of coding up to tens of thousands of products per hour when paired with high-precision galvanometers. However, the efficiency of coding alone is far from enough. In line with production efficiency, the detection and removal efficiency must also be better.
In laser coding applications, how to achieve high efficiency, high quality and low rework of "both fish and cake"? This is inseparable from the laser code-testing system professionally customized by Zhicai Laser for users.
The codes assigned to products in all walks of life are not only based on the production date, but also include one-dimensional codes, two-dimensional codes, encryption masks, etc., and can be divided into internal codes and external codes according to different application functions. Faced with thousands of laser markings in a single hour, it is absolutely not enough to rely on manual naked eye recognition. Only a visual elimination system with a high recognition rate is the production inspection artifact.
The vision system using a CCD high-pixel camera is equipped with a high-performance CPU, provides a configuration with powerful computing performance, and can control the light source switch and brightness. It adopts an Intel Gigabit network port to support high-speed and stable image transmission.
The color recognition vision system can use target characteristics such as area, quantity, position, and length, and then output results according to preset tolerances and other conditions, including size, angle, number, pass/fail, presence/absence, etc., to realize the automatic recognition function, replacing manual detection of whether barcode characters, cracks, packaging, surface layers are complete, and dents.
For example, in the lidding industry, it is possible to quickly code the inside and outside of the bottle cap, and at the same time, it is also possible to detect the QR code recognition by the vision system independently developed by the company to efficiently and accurately eliminate defective products and reduce the rework rate and non-defective products. Rate;
In addition, the economical cap trimming machine developed by Zicai also solves the concerns of front-end production for enterprises. It no longer requires manual placement to arrange bottle caps, and the entire line is transported and coded. It cooperates with the vision system to achieve "automatic sorting, rapid coding, and active elimination". The three major processes of "front, middle and back" are integrated, greatly improving the efficiency of coding and traceability.
If you are worried about the recognition of visual inspection, you may wish to refer to the different effects produced on heat shrinkable films, aluminum cans, color block packaging bags, cartons and other materials in the inkjet processing of food and drinks;
Even with low-contrast marking effects, the camera can be without omissions or duplication.
Laser coding-The entire vision inspection system is widely used in many industry fields such as 3C electronics, hardware, chips, pharmaceuticals, medical devices, beverages, and food;
More professional application solutions for laser coding in the industry are all about recognizing color lasers, providing users with front-end, mid-end coding traceability services, and bringing higher economic benefits to enterprises.
